Advanced Host Controller Temperature Control System – QualiTCS™ Adv Series Applications
1) Reaction Still
Reaction still systems are widely used across petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food processing, as well as R&D labs. Common workflows include hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, polymerization, condensation, and heated mixing.
Stable temperature control supports faster heat-up and cool-down, while enabling real-time recording of reaction temperature during the full process.
2) Microchannel Reactor
Microchannel reactors support multiple reaction types, including fast reactions with strong heat release, liquid-phase reactions, gas–liquid reactions, and absorption processes. Typical chemistry routes include nitration, sulfonation, oxidation, peroxidation, alkylation, amination, and photochemical or gasification-related reactions (process-dependent).
A wide operating temperature range and precise, intelligent control help maintain consistent conditions with a single heat-transfer fluid, reducing the need to change thermal media during development work and fine chemical synthesis.
This Advanced Host Controller Temperature Control System (-100°C to 100°C) – QualiTCS™ Adv Series also can be use to:
- Reactor temperature control (glass-lined, jacketed, and pilot reactors): QualiTCS™ Adv Series can drive heating/cooling fluid through reactor jackets to maintain stable reaction temperatures, manage exotherms, and run controlled ramp/hold profiles for synthesis and scale-up work. Real-time temperature tracking supports better run consistency across batches.
- Microchannel and flow chemistry process development: Fast thermal response helps microchannel and continuous-flow processes where residence time is short and reaction kinetics are sensitive to temperature changes. Programmed setpoints support screening, optimization, and repeatable fine-chemical synthesis conditions.
- Chemical and pharmaceutical process steps: The system supports dynamic temperature control for reactors and low-temperature reaction steps where stable circulation helps reduce variability in yield and impurity profiles. It also fits applications that require controlled cooling for crystallization or controlled heating for dissolution and mixing processes.
- Aerospace and electronics functional or aging tests: Temperature conditioning is often used to evaluate performance across controlled thermal profiles. A programmable Process Thermostat can support fixture or component thermal control on benches and test stands where repeatable temperature cycling is required.
- Bioprocess and bioproduction support: Thermostatic control can be used for temperature-sensitive bioprocess steps and rapid cooling stages where controlled temperature changes help keep process conditions consistent from run to run.
Standards
- IEC 61010-1 – Safety requirements for electrical equipment for measurement, control, and laboratory use.
- IEC 61010-2-012 – Safety requirements for climatic/environmental testing and temperature conditioning equipment (relevant for systems combining heating with refrigeration).
- IEC 61326-1 – EMC requirements for electrical equipment for measurement, control, and laboratory use.
