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Battery Altitude Chamber

Battery Altitude Chamber
Parent Product
Battery Test Chambers
Standards
ASTM
DO-160
MIL-STD-781/-810

The Battery Altitude Chamber is a cutting-edge testing solution designed for evaluating electronic and electrical devices in challenging environments. Offering integrated pressure, temperature, and humidity controls, this chamber accurately replicates usage and storage conditions at high altitudes.

Specifically engineered for automotive applications with heightened electronic components at higher elevations, the chamber is also well-suited for assessing components intended for aircraft use. It allows for precise simulation of pressures up to 45,000 meters, enabling evaluations in low-pressure, low-temperature highlands, and mimicking air transportation conditions.

Compliant with international test standards such as DO160, ASTM, MIL-STD-781/-810, the Battery Altitude Chamber ensures thorough and reliable testing for a wide range of electronic and electrical devices.

Battery Altitude Chamber Applications

Battery Altitude Chamber

 

Battery Altitude Chamber offers integrated pressure, temperature, and humidity settings, allowing the replication of usage environments and storage conditions at high altitudes for electronic and electrical devices.

The chamber creates a testing environment with reduced pressure, making it ideal for identifying malfunctions in automobiles with increased electronic components used at higher elevations. Additionally, it facilitates the evaluation of components designed for aircraft use.

Moreover, it enables the simulation of pressures up to an altitude of 45,000 meters. This capability allows the evaluation of operations in low-pressure, low-temperature highlands and the simulation of air transportation conditions.

Test Standards Complies with international test standards such as DO160, ASTM, MIL-STD-781/-810.

Battery Altitude Chamber

 

Battery Altitude Chamber Structural Features:

The Battery Altitude Chamber incorporates robust structural elements for optimal performance:

  1. Insulation Layer: A substantial 150 mm thick insulation layer ensures efficient thermal control. The thermal insulation interlayer within the chamber's walls and doors utilizes non-fiber flexible thermal insulation material, enhancing insulation effectiveness. Additionally, it is covered with a moisture-proof membrane to safeguard against environmental factors.
  2. Outer Wall: The outer wall is constructed from a durable 10 mm thick steel plate, providing strength and durability to the chamber. A detachable plate structure is strategically used at specific positions, simplifying future maintenance and repair of the insulation interlayer.
  3. Load Capacity: The laboratory floor is designed to withstand a uniform load of 800 kg/m^2, ensuring stability and reliability during testing operations. This load capacity accommodates diverse testing equipment and setups within the chamber.
Battery Altitude Chamber

 

Refrigeration System

Our Battery Altitude Chamber is equipped with a high-performance refrigeration system, featuring top-tier components for enhanced efficiency and reliability:

  1. Compressors: Utilizing compressors from globally renowned brands such as Tecumseh (France-made), Bitzer, or GEA BOCK (Germany-made), the system ensures optimal cooling performance and durability. These compressors are selected for their proven track record in the industry.
  2. Solenoid Valves: The refrigeration system incorporates Denmark DANFOSS and Japanese SAGLNOMIYA solenoid valves, contributing to the overall reliability of the equipment. These valves are chosen for their precision and dependability in controlling refrigerant flow.
  3. MP10 Module Features:
    • Motor Overheating Protection: The MP10 module includes protection against motor overheating, with a built-in LED indicator for quick visual monitoring.
    • Exhaust Temperature Overheating Protection: Optional temperature monitoring probes and LED indicators are available for exhaust temperature overheating protection, adding an extra layer of safety and control.
    • Power Indicator: An indicator provides a clear visual signal of the system's power status.
    • Alarm Function: The system is equipped with an alarm function, enhancing user awareness of any operational issues or abnormalities.

This refrigeration system is designed to deliver reliable and precise temperature control, ensuring optimal performance during testing while prioritizing user safety and equipment longevity.

Battery Altitude Chamber

 

Electrical System

Our Battery Altitude Chamber features a meticulously designed electrical system with a focus on organization, professionalism, and adherence to standards:

  1. Circuit Cabinet Layout: The circuit cabinet is organized in a neat and professional layout, ensuring an efficient and visually appealing arrangement. The overall design conforms to UK standards, providing a structured and standardized electrical setup.
  2. Circuit Diagrams: Each circuit within the system is accompanied by comprehensive circuit diagrams. These diagrams follow industry standards and facilitate easy understanding of the electrical connections. Furthermore, each line is assigned a unique code, enhancing clarity and simplifying the troubleshooting process.
  3. Quality Electrical Components: We prioritize the use of electrical components from world-renowned brands to ensure the highest quality and reliability:
    • Schneider (France): Known for its excellence in electrical equipment, Schneider components contribute to the robustness of the electrical system.
    • Carlo Gavazzi (Switzerland): Electrical components from Carlo Gavazzi, a Swiss brand, are integrated for their precision and reliability.
    • Mitsubishi (Japan): Components from Mitsubishi, a Japanese leader in electronics, enhance the overall performance and longevity of the electrical system.
    • Rainbow (Korea): Utilizing components from Rainbow in Korea adds another layer of quality and diversity to our electrical setup.

This commitment to using top-tier components and maintaining a clear and organized electrical infrastructure ensures not only optimal performance but also facilitates efficient maintenance and troubleshooting processes.

Battery Altitude Chamber

 

Battery Altitude Chamber

 

ModelSM-VTH-250-CCSM-VTH-500-CCSM-VTH-1000-CCSM-VTH-2000-CC
TemperatureTemperature control range-70℃～180℃ （A:0℃～180℃;B：-20℃～180℃；C：-40℃～180℃;D:-70℃～180℃)
Temperature fluctuation±0.5℃
Cooling rate180.0℃～-70.0℃  Within 120mins (1.0～2.0℃/min)
Heating rate-70.0℃～180.0℃ Within 100mins  (2.0～3.0℃/min)
Temperature uniformity±1.5℃ (-40.0℃～100.0℃) 
±2.0℃ (100.1℃～180.0℃or-40.0℃～-70.0℃)
PressurePressure rangeNormal pressure～0.5kpa（500pa)
Pressure error±2kpa（>40kpa),±5%(2kpa～40kpa),±0.1kpa(<2kpa)
Depressurization time Normal pressure～1kpa，about 30 mins；
Pressure recovery time<10kpa/min
HumidityHumidity control range20.0%RH～98.0%RH(work under atmospheric humidity) 
Humidity fluctuation±2.0% RH
Humidity uniformity±5.0％RH 
Material /
 components 		Internal materialAdopt 2mm thickness stainless steel plate (SUS304)
External materialAdopt 10mm thickness cold rolled steel plate fully welded / powder sprayed
 Heat insulating material100mm thickness polyurethane plate＋10mm thickness mineral wool
FanCentrifugal blower
CompressorFrance Tecumseh, Germany Bock, Germany Bitzer
CondenserAir cooling, water cooling
RefrigerantR404A、R23、R508
EvaporatorFin - and - Tube Heat Exchanger 
HeaterNickel chromium alloy heating wire 
HumidifierSteam humidifier 
SizeInner size(mm)W*H*D550*600*700700*800*9001000*1000*10001400*1200*1200
Outer size(mm)W*H*D2000*1060*19002500*1260*20502720*1460*21303150*1650*2050
Volume（L)250L500L1000L2000L
Operating ambient temperature+5 ~ 35℃
Power supply380V AC  50/60Hz
ControllerSH5600:Equipped with RS232 port；（7.0 inch controller)USB data export 

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Battery Test Chambers