Machine Design:
The machine is simple to operate and of robust construction, with large removable panels to provide access for routine maintenance. The design of the machine provides a comfortable working height.
The cutting operation is achieved by drawing a specially designed multi-toothed broach across the specimen. The broach is drawn into the machine by precision twin lead screws via a geared mechanism to ensure the broach cuts perpendicular to the specimen clamp, limit switches are fitted for end of stroke travel.
The lead screws are matched with the travel nut to ensure minimum-operating clearances, while spring loaded safety guards ensure swarf and debris cannot enter into the lead screws and nuts.
Fixed Speed Drive:
Once the notch depth has been set and the specimen clamped in position, the machine operation is activated via lower and raise push- buttons. An additional stop button is fitted for emergency use.
The machine operation is controlled by the lower and raise push- buttons, which forward and reverse the machine motor, resulting in the broach cutting and return strokes being at a fixed speed. The motor has thermal overload protection to protect the drive mechanism.
Variable Speed Drive:
Once the notch depth has been set and the specimen clamped in position, the machine operation is activated via a lower and raise switch. A graduated knob controls the speed the broach cuts and the broach return speed is factory set at a constant fast speed. A stop button is fitted for emergency use.
The motor is controlled via a variable speed, frequency converter thyristor drive and the pre-programmed P.L.C. ensures motor overload does not occur to protect the drive mechanism.
Guards
The machine guards totally enclose the drive motor and operating mechanism.
A broach guard is fitted to comply with safety regulations; limit switches prevent motor operation when the guards are open.