Intelligent Process Temperature Control System – QualiTCS™ InPT Series Applications
1) Reaction Still
Reaction still systems are widely used across petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food processing, as well as R&D labs. Common workflows include hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, polymerization, condensation, and heated mixing.
Stable temperature control supports faster heat-up and cool-down, while enabling real-time recording of reaction temperature during the full process.
2) Microchannel Reactor
Microchannel reactors support multiple reaction types, including fast reactions with strong heat release, liquid-phase reactions, gas–liquid reactions, and absorption processes. Typical chemistry routes include nitration, sulfonation, oxidation, peroxidation, alkylation, amination, and photochemical or gasification-related reactions (process-dependent).
A wide operating temperature range and precise, intelligent control help maintain consistent conditions with a single heat-transfer fluid, reducing the need to change thermal media during development work and fine chemical synthesis.
This Intelligent Process Temperature Control System – QualiTCS™ InPT Series also can be use to:
- Reaction stills and jacketed reactors: Support hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, polymerization, condensation, and controlled-temperature mixing. Stable temperature control and faster heating/cooling rates help keep batch conditions consistent as heat load changes. Real-time temperature recording supports documentation and repeatability across R&D and production.
- Microchannel reactors and fast exothermic reactions: Control temperature for nitration, sulfonation, oxidation, peroxidation, alkylation, amination, and other strongly exothermic or high-rate reactions. The wide range and single-fluid control approach helps maintain consistent inlet temperature to compact heat exchangers. This supports micro-process development and fine-chemical synthesis where drift quickly impacts product quality.
- New energy vehicle testing: Simulate extreme temperature changes for component testing, test benches, and material verification. Temperature data can be recorded and exported to support test reporting and traceability. Multiple samples can be controlled at the same time for higher throughput on qualification work.
- Aerospace and extreme-environment simulation: Run temperature conditions used for device aging, functional checks, and electronics unit validation. Wide-range simulation supports programs that need hot/cold transitions and long-duration holds. Logged temperature curves help confirm that the test profile matched the requirement.
- Chemical, pharmaceutical, and bioproduction workflows: Support microchannel synthesis temperature control, reactor dynamic temperature control, and low-temperature steps for sensitive reactions. The same control approach can also support disposable reactor temperature control and rapid cooling phases in bioproduction scale-up.
Standards
- IEC 61010-1: Safety requirements for electrical measurement, control, and laboratory equipment.
- IEC 61326-1: EMC requirements for measurement, control, and laboratory equipment.
- IEC 60079-2: Equipment protection by pressurized enclosure “p”.
- UL 60079-2: U.S. adoption aligned to IEC 60079-2 with national differences.
