Data Management
Management of Test Results:
All test results and test curves are securely stored in the SQL database, providing a centralized and organized repository of data. These results are easily accessible through the Datagest program.
Datagest serves as the Laboratory Information Management System (LIMS) and is an integral part of all instrument-control programs. It functions as a comprehensive data collector for all test results produced by connected instruments. Additionally, Datagest facilitates the management of common archives, such as Product Lists, Customer Lists, Tolerance Limits, Order Lists, and more, streamlining data organization and retrieval for efficient laboratory operations.
Industry 4.0 Integration:
The instrument and software have been meticulously designed to seamlessly integrate with other environments, aligning with the principles of Industry 4.0. The database is structured in SQL format, allowing smooth communication and data exchange with other systems.
The Company_Connect program facilitates synchronization between your company's management software and the database. This integration accelerates the test identification process and enables the use of bar-code readers or similar devices for enhanced automation and efficiency.
By leveraging these integration capabilities, the instrument and software become an integral part of your company's interconnected smart manufacturing ecosystem, contributing to streamlined workflows and data-driven decision-making.
Accredited Calibration of the Instrument:
The instrument can be provided with an Accredited calibration certificate issued by the Accredited laboratory of instruments.
The calibration process adheres strictly to the Technical Procedure approved by Accredited and is in full compliance with the requirements of the ISO 48-2 standard.
The Calibration encompasses the following aspects:
- Dimensions of the Indentor and Annular Foot
- Forces applied by the Indentor and Annular Foot
- Displacement of the Indenter
- Duration of the Test
The technology of Micro-IRHD Device:
Micro-IRHD testing units utilize a load cell to measure the force applied to the sample. This technology, commonly employed in hardness testers for metals, offers significant advantages. By using a load cell, the device effectively eliminates the influence of friction during force application, resulting in enhanced test repeatability. This innovative approach ensures accurate and consistent measurements, making it a reliable choice for Micro-IRHD hardness testing.
Indentor with Ruby Sphere:
The global manufacturer of Micro-IRHD hardness testers equipped with a Ruby ball indentor.
This technological selection offers several significant advantages:
- Impeccable sphericity of the Ruby ball.
- Flawless surface finish for precise measurements.
- Remarkably low wear of the Ruby ball, even under rigorous testing conditions.
By utilizing the Ruby ball indentor, ensures unmatched accuracy, durability, and reliability in Micro-IRHD hardness testing.
Characteristics of the Laser Centering Device and Sample-Positioning System:
The laser sensor employed is a class 2 type with a reading resolution of 0.002 mm. This high precision laser ensures accurate and reliable measurements during the centering process.
The sample positioning disk offers exceptional accuracy, allowing users to set the position of the test piece with a precision of 0.005 mm. This level of precision in sample positioning is crucial for obtaining consistent and repeatable results, especially when testing very small parts.
The combination of the precise laser centering device and the accurate sample-positioning system ensures exceptional repeatability of test results, even when dealing with minuscule components.
Safety Devices:
The instrument is equipped with essential safety features to mitigate potential risks during automatic operation, ensuring a secure testing environment. These safety devices include:
- The test stops in case of incorrect sample centering, preventing inaccurate measurements and ensuring proper positioning of the sample.
- The test stops in case of overload of the indentor, protecting the instrument from damage and maintaining optimal performance.
- The test stops in case of missing laser reading or sample positioning reading, ensuring that all required data is collected accurately.
Additionally, the instrument is supplied with CE labeling, attesting to its compliance with European safety standards and regulations.
Hardware Requirements:
The programs are designed to be installed on standard PCs running either WINDOWS 10 or WINDOWS 11 operating systems.
To establish a connection between the instruments and the PC, a USB CABLE supplied with the instrument is used, facilitating seamless communication.
Moreover, the programs are fully compatible with antivirus software and other programs installed on the PC, ensuring smooth operation without any conflicts.
Language Selection:
All programs developed by are designed to be multi-language, providing operators with the flexibility to choose their preferred language for using the software.
Furthermore, the test report can be generated in the desired language, regardless of the language chosen for the program's interface.
Currently, the following languages are available: Italian, English, German, French, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, and Czech.
This language versatility ensures that users from different regions and backgrounds can easily operate the instrument and interpret the test results in their preferred language.
Development and Production:
The IRHD Micro Hardness Tester undergoes complete development and manufacturing at our WorldofTest partner, Gibitre’s state-of-the-art facility in Italy, and Europe and it’s supported globally.
To ensure exceptional craftsmanship, all mechanical parts are produced in the company's workshop utilizing state-of-the-art CNC machines, guaranteeing high accuracy and consistency.
Instruments prioritize reliability by carefully selecting components and sensors from reputable brands, instilling confidence in the measurement outcomes.
Every stage of production, including assembly, start-up, calibration, packing, shipment, and installation, is skillfully handled by internally trained personnel, maintaining strict quality control and adherence to industry standards.
