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Industrial Ultrasonic Graphene Equipment Treatment System

Industrial Ultrasonic Graphene Equipment Treatment System
Parent Product
Ultrasonic System
Standards
IEC 61010-1
IEC 61326-1
ISO 20427

Industrial Ultrasonic Graphene Equipment Treatment System – QualiUltra™ Graph Series

An Ultrasonic graphene treatment system in the QualiUltra™ Graph Series is built for high-volume dispersion and exfoliation workflows used in graphene production and processing. The system is designed around automated control with modular core components, including the ultrasonic generator and transducer assembly. It supports single-batch handling capacity from 10–50 L (max) for liquid systems such as aqueous or organic solutions with <20% concentration.

QualiUltra™ Graph Series also integrates a cooling/mixing tank and industrial footprint for longer processing runs with more consistent conditions. The manufacturer describes the process as ultrasonic “peeling,” using cavitation to accelerate exfoliation and dispersion in dense-phase liquids.

QualiUltra™ Graph Series is an industrial ultrasonic processing platform aimed at graphene dispersion and graphene oxide exfoliation tasks that scale beyond bench sonicators. It uses a stainless-steel working tank design and a dedicated cooling/mixing tank to support stable batch preparation. Single-machine operation or multi-unit online configurations can be customized based on processing capacity needs. Control settings include working time and process monitoring, supporting repeatable production-style runs.

Industrial Ultrasonic Graphene Equipment Treatment System – QualiUltra™ Graph Series Application

  • Graphene and graphene oxide dispersion
    • Ultrasonic cavitation helps separate stacked sheets and improves dispersion uniformity in liquids. This supports preparation of stable dispersions used for coatings, composites, and conductive formulations.
  • Carbon nanotube dispersion and homogenization
    • High-energy ultrasound helps break soft agglomerates and improves wetting in aqueous or organic systems. Better dispersion consistency supports downstream mixing, pumping, and deposition steps.
  • Emulsification and slurry conditioning
    • Ultrasonic energy plus mixing supports emulsification and homogenization where droplet or particle distribution affects repeatability. This is useful for pilot batches that need tighter control than mechanical stirring alone.
  • Granular material crushing and fragmentation in liquid media
    • Ultrasonic processing supports disintegration and homogenization of granular slurries such as soils, rock samples, non-ferrous metal powders, and rare-earth related materials. This helps when particle breakup and uniform suspension are required for analysis or downstream separation.
Industrial Ultrasonic Graphene Equipment Treatment System

Standards

  • IEC 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use.
  • IEC 61326-1: EMC requirements for electrical equipment used in measurement, control, and laboratory environments.
  • ISO 20427:2023: Ultrasonic dispersion procedures that can support method documentation for sonication-based dispersion workflows.

Industrial Ultrasonic Graphene Equipment Treatment System – QualiUltra™ Graph Series Key Feature

  • Industrial batch capacity for graphene processing
    • Supports single-batch handling capacity from 10–50 L (max) for liquid systems.
  • Automated control with modular ultrasonic core assemblies
    • Modular generator and transducer architecture supports maintainability and system configuration flexibility.
  • Cooling/mixing tank integration
    • Includes a 50 L cooling/mixing tank to support steadier processing conditions.
  • Designed for graphene dispersion and exfoliation workflows
    • Focused on peeling and dispersion tasks used in graphene and graphene oxide preparation.
  • Industrial footprint and power for production-style runs
    • AC220V/50Hz supply with 3000 W total power supports higher-throughput processing.

Theory and Method

This Ultrasonic system uses cavitation generated by high-intensity ultrasound in liquid media. Pressure oscillations form microbubbles that collapse rapidly, producing localized shear and micro-jetting near particle surfaces. That mechanical action supports exfoliation (“peeling”) of layered structures and improves dispersion quality in graphene-related slurries. The manufacturer describes very high transient pressures and localized hotspots during cavitation that contribute to fast sheet separation.

A typical workflow prepares a liquid batch within the recommended concentration range, then runs ultrasonic treatment for the programmed time window. Cooling and mixing help stabilize the process during longer runs, especially when viscosity or solids loading increases. After processing, the dispersion can be routed to filtration, centrifugation, or downstream blending depending on the target product form.

Industrial Ultrasonic Graphene Equipment Treatment System – QualiUltra™ Graph Series Technical Specification

SpecificationQualiUltra™ Graph CSCB-2GL
Single processing capacity10–50 L (max)
Material propertiesLiquid, aqueous or organic solution; concentration <20%
Cooling/mixing tank volume50 L
Overall dimensions (L × W × H)1230 × 600 × 1550 mm
VoltageAC220V / 50 Hz (110V is also available)
Total power3000 W
Working time setting1–99 min
Ultrasonic frequency15 kHz (components list includes 15 kHz assemblies; page also references 20 kHz assemblies)
Ultrasonic transducer power2400 W per group (15 kHz set shown)
Working tank material304 stainless steel (working tank body)

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