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Ultrasonic Microwave Extractor System

Ultrasonic Microwave Extractor System
Parent Product
Ultrasonic System
Standards
IEC 60519-6
IEC 61326-1
ISO 20427
UL 61010-1

Ultrasonic Microwave Extractor System – QualiUltra™ MES Series

An Ultrasonicator in the QualiUltra™ MES Series combines microwave energy, ultrasound, and auxiliary modules to speed up extraction, dispersion, and reaction workflows in one platform. It supports programmable control of microwave, light-wave (IR), ultrasonic power, UV on/off, and magnetic stirring for repeatable methods. The system also adds non-contact infrared temperature measurement and multiple safety interlocks to support safer operation during heated processes.

QualiUltra™ MES is suited for labs that need faster sample prep than conventional heating or long solvent extractions. The manufacturer positions similar ultrasonic-microwave workflows as a way to reduce extraction time while improving efficiency for environmental and analytical sample prep.

QualiUltra™ MES Series is an integrated extraction and processing system built around a combined-energy reactor chamber. It brings together microwave heating, probe ultrasonication, infrared light-wave support, optional UV, and magnetic stirring under a single programmable controller. Methods can be stored as preset programs, then recalled to keep run conditions consistent across teams and shifts. A real-time viewing window and monitoring screen help track reaction status without interrupting a run.

Ultrasonic Microwave Extractor System – QualiUltra™ MES Series Applications

  • Biological and biotech sample prep
    • This Ultrasonicator supports cell disruption tasks for extracting proteins, DNA, RNA, and cellular components. It is also used for DNA shearing workflows such as ChIP-related preparation where controlled energy input matters.
  • Pharmaceutical and QC workflows
    • The platform supports mixing, degassing, and sample breakdown steps used in analytical and QC labs. Sonication also supports liposome and emulsion formation for microencapsulation work in creams and lotion-type formulations.
  • Chemical synthesis and sonochemistry
    • Ultrasound can accelerate physical and chemical processes, which supports synthesis, catalysis-related workflows, and reaction intensification. The combined control of energy inputs helps labs run controlled studies on reaction mechanisms and process windows.
  • Industrial process development
    • Industrial use cases include forming emulsions, assisting extraction, and reducing particle size where consistent batch processing is needed. Combined modes help shorten development cycles by letting teams compare conditions under one system.
  • Environmental sample extraction
    • Environmental labs use sonication to process soil and sediment samples for contaminant analysis. The manufacturer notes this approach can reduce extraction time compared with Soxhlet-style methods while lowering solvent use.
Ultrasonic Microwave Extractor System

Standards

  • UL 61010-1 (US): Electrical safety for laboratory, measurement, and control equipment.
  • IEC 61326-1: EMC requirements for electrical equipment used in measurement, control, and laboratory environments.
  • IEC 60519-6: Safety requirements for microwave heating and processing equipment, including systems combining microwave with other energy forms.
  • ISO 20427:2023: Standardized ultrasonic dispersion procedures that can support method writeups using a probe-type sonicator.

Ultrasonic Microwave Extractor System – QualiUltra™ MES Series Key Features

  • Combined-energy processing in one system
    • Supports coordinated control of microwave, ultrasound, infrared light-wave, optional UV, and magnetic stirring.
  • Programmable methods for repeatable results
    • Preset up to 200 programs with adjustable time and module settings, plus computer storage for recall and edits.
  • High-efficiency probe ultrasonication
    • Uses an immersion transducer approach designed for direct coupling into the container, supporting strong acoustic energy transfer.
  • Non-contact temperature monitoring
    • Infrared temperature measurement supports process monitoring from room temperature up to 300 °C.
  • Operator-focused controls and monitoring
    • Industrial-grade PLC control, touchscreen HMI, dual-level passwords, and a real-time video monitoring window.
  • Built-in safety interlocks
    • Multiple protections such as magnetron temperature protection and door switch protection support safer operation.
  • Lab-ready construction and connectivity
    • Stainless steel inner chamber plus RJ45 network interface for integration into lab workflows.

Theory and Method

This Ultrasonicator platform works by combining complementary mechanisms in one controlled run. Microwave energy provides rapid volumetric heating, while ultrasonic cavitation adds localized shear, micro-mixing, and particle disruption in the liquid phase. Magnetic stirring improves bulk uniformity, and programmable timing lets teams structure staged processes instead of running one fixed mode.

A typical method sets time, power, and which modules are active during each step. Programs can define microwave level, light-wave support, ultrasonic power, UV on/off, and stirring speed, then store the recipe for later use. Temperature is monitored using non-contact infrared measurement, which helps manage heat-sensitive workflows.

Ultrasonic Microwave Extractor System – QualiUltra™ MES Series Technical Specification

SpecificationQualiUltra™ MES
Microwave power1000 W (1–100% adjustable)
Microwave frequency2450 MHz
Microwave working time0–999 s (programmable)
Microwave action modePulse / continuous heating
Light-wave power / range0–800 W / infrared segment
Light-wave working time0–999
UV power / wavelength50 W / 365 nm
Ultrasonic probe (horn) diameterΦ8 mm
Ultrasonic power / frequency10–1000 W / 20–25 kHz
Ultrasonic action modeImmersion transducer, direct contact coupling
Magnetic stirring50–300 rpm
Program controlUp to 200 programs; each can set time, microwave, light-wave, ultrasonic power, UV on/off, stirring; computer storage and recall
Temperature measurement / controlNon-contact IR; RT to 300 °C (±1 °C)
Control systemTouchscreen HMI + industrial-grade PLC controller
Password managementUser / administrator (two-level)
Reaction monitoringIntegrated screen with real-time video window
LED lighting24 W / 6200 K
Network interfaceRJ45
Sample volumeStandard 500 mL, 1000 mL (customizable)
Safety protectionsMultiple interlocks (magnetron temperature, door switch, etc.)
Chamber materialStainless steel inner chamber
Furnace (chamber) volume25 L
Voltage / rated power220 V ±10% AC, 50 Hz; 3000 W (110V is also available)

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